Assessor Resource

PMASUP347A
Undertake corrosion inspection in a petrochemical environment

Assessment tool

Version 1.0
Issue Date: May 2024


In a typical scenario, operators, in a petrochemical environment are able to:

identify corrosion inspection equipment;

use corrosion inspection equipment; and

use documentation and reporting procedures.

This competency concerns the identification of corrosion using corrosion inspection equipment and techniques and recommending appropriate actions to mitigate the problem.

You may want to include more information here about the target group and the purpose of the assessments (eg formative, summative, recognition)

Employability Skills

This unit contains employability skills.




Evidence Required

List the assessment methods to be used and the context and resources required for assessment. Copy and paste the relevant sections from the evidence guide below and then re-write these in plain English.

The Evidence Guide provides advice on assessment and must be read in conjunction with the Performance Criteria, Required Skills and Knowledge, the Range Statement and the Assessment Guidelines for the Training Package.

Overview of assessment

Assessment for this unit of competency will be on an operating plant. The unit will be assessed in as holistic a manner as is practical and may be integrated with the assessment of other relevant units of competency. Assessment will occur over a range of situations, which will include disruptions to normal, smooth operation.

Simulation may be required to allow for timely assessment of parts of this unit of competency (eg Elements 1 and 3). Simulation should be based on the actual plant and will include walk-throughs of the relevant competency components. Simulations may also include the use of case studies/scenarios, role plays and 3D virtual reality interactive systems.

This unit of competency requires an application of the knowledge contained in the operation of the remote facility and its integral equipment, to the level needed to maintain control and recognise and resolve problems. This can be assessed through questioning and the use of what-if scenarios both on the plant (during demonstration of normal operations and walk-throughs of abnormal operations) and off the plant.

Critical aspects for assessment and evidence required to demonstrate competency in this unit

Competence must be demonstrated in the ability to recognise and analyse potential situations requiring action and then in implementing appropriate corrective action. The emphasis should be on the ability to stay out of trouble rather than on recovery from a disaster.

Consistent performance should be demonstrated. In particular look to see that:

early warning signs of equipment/processes needing attention or with potential problems are recognised

the range of possible causes can be identified and analysed and the most likely cause determined

appropriate action is taken to ensure a timely return to full performance

obvious problems in related plant areas are recognised and an appropriate contribution made to their solution.

These aspects may be best assessed using a range of scenarios/case studies/what-ifs as the stimulus with a walk-through forming part of the response. These assessment activities should include a range of problems, including new, unusual and improbable situations which may have been generated from the past incident history of the plant, incidents on similar plants around the world, hazard analysis activities and similar sources.

Context of and specific resources for assessment

Assessment will require access to an operating plant over an extended period of time, or a suitable method of gathering evidence of operating ability over a range of situations. A bank of scenarios/case studies/what-ifs will be required as will a bank of questions which will be used to probe the reasoning behind the observable actions.

Method of assessment

Consider co-assessment with other units relevant to the job.

Guidance information for assessment

Assessment processes and techniques must be culturally appropriate and appropriate to the oracy, language and literacy capacity of the assessee and the work being performed.


Submission Requirements

List each assessment task's title, type (eg project, observation/demonstration, essay, assingnment, checklist) and due date here

Assessment task 1: [title]      Due date:

(add new lines for each of the assessment tasks)


Assessment Tasks

Copy and paste from the following data to produce each assessment task. Write these in plain English and spell out how, when and where the task is to be carried out, under what conditions, and what resources are needed. Include guidelines about how well the candidate has to perform a task for it to be judged satisfactory.

This describes the essential skills and knowledge and their level, required for this unit.

Required skills

Competence includes the ability to isolate the causes of corrosion problems and to recommend appropriate actions to mitigate the problem. The skills to achieve this include:

inspection and monitoring techniques

ability to take accurate measurements

ability to determine the nature and origins of corrosion discovered in monitoring

safe working methodologies to avoid injury

ability to undertake complex calculations

ability to recognise unsafe situations.

Required knowledge

The knowledge referred to in the Evidence Guide for this unit includes:

causes of corrosion

nature and types of corrosion

areas in which corrosion can occur

inspection and monitoring techniques

appearance of corrosion on carbon and alloy steels

corrosion rate estimations

effects of variables, eg temperature, climate/environment, humidity

mitigation methods.

The Range Statement relates to the unit of competency as a whole. It allows for different work environments and situations that may affect performance. Bold italicised wording, if used in the Performance Criteria, is detailed below. Add any essential operating conditions that may be present with training and assessment depending on the work situation, needs if the candidate, accessibility of the item, and local industry and regional contexts.

Codes of practice/ standards

Where reference is made to industry codes of practice, and/or Australian/international standards, the latest version must be used.

Context

This unit of competency includes such structural and equipment items which form part of the remote facility. For your enterprise this may include (select relevant items):

valves

pumps

prime movers

compressors

separators

piping, tubing or ducting

storage tanks or cylinders

structural steelwork

wellheads

Typical problems for your plant may include:

pitting and scaling

internal and external wall thinning

crack formation

Health, safety and environment (HSE)

All operations to which this unit applies are subject to stringent health, safety and environment requirements, which may be imposed through State or Federal legislation, and these must not be compromised at any time. Where there is an apparent conflict between Performance Criteria and HSE requirements, the HSE requirements take precedence.

Copy and paste from the following performance criteria to create an observation checklist for each task. When you have finished writing your assessment tool every one of these must have been addressed, preferably several times in a variety of contexts. To ensure this occurs download the assessment matrix for the unit; enter each assessment task as a column header and place check marks against each performance criteria that task addresses.

Observation Checklist

Tasks to be observed according to workplace/college/TAFE policy and procedures, relevant legislation and Codes of Practice Yes No Comments/feedback
Identify corrosion inspection equipment that meets site specific requirements 
locate corrosion inspection equipment according to site specific applications 
Explain the functions of site corrosion inspection equipment 
Assess conditions to determine the need to use corrosion inspection equipment 
Select corrosion inspection equipment related to site specific conditions in accordance with site requirements 
Operate corrosion inspection equipment in accordance with plant procedures and manufacturer's instructions 
Identify and apply safety procedures relating to corrosion inspection techniques according to site requirements 
Use documentation and standards for corrosion inspection equipment reporting according to regulatory and site requirements 
Use general equipment documentation and relevant information to site specific requirements 
Complete records and documents according to site procedures 
Identify hazards in the use of the equipment 
Assess the risks arising from those hazards 
Implement measures to control those risks in line with procedures and duty of care. 
Identify possible problems in equipment or process 
Determine problems needing action 
Determine possible fault causes 
Rectify problem using appropriate solution within area of responsibility 
Follow items initiated through until final resolution has occurred 
Report problems outside area of responsibility to designated person. 

Forms

Assessment Cover Sheet

PMASUP347A - Undertake corrosion inspection in a petrochemical environment
Assessment task 1: [title]

Student name:

Student ID:

I declare that the assessment tasks submitted for this unit are my own work.

Student signature:

Result: Competent Not yet competent

Feedback to student

 

 

 

 

 

 

 

 

Assessor name:

Signature:

Date:


Assessment Record Sheet

PMASUP347A - Undertake corrosion inspection in a petrochemical environment

Student name:

Student ID:

Assessment task 1: [title] Result: Competent Not yet competent

(add lines for each task)

Feedback to student:

 

 

 

 

 

 

 

 

Overall assessment result: Competent Not yet competent

Assessor name:

Signature:

Date:

Student signature:

Date: